If you install these injectors and you already have a chip or downloader you will not get the full advertised horsepower. A leaking nozzle sleeve or injector tip may cause fuel to contaminate the engine oil but may be identified as a performance problem. One of our Performance Specialists can gladly help you. Disconnect the pairs of injectors by removing the connector at the valve cover and attempt to perform the Buzz Test. Core refunds will not be given until the cores have been received and inspected by Swamps Diesel. Using a straightedge and feeler gauge, measure the height clearance between the oil pump housing and the inner rotor and outer rotor.
The right side of the form provides the technician with the procedures to diagnose a performance complaint examples listed below. Purpose To determine if there is sufficient fuel pressure for correct engine operation. Active faults can be detected by an on demand output circuit check performed during engine off tests. A direct correlation exists between the amount of oil flow through an injector and the amount of fuel flow out the tip of the injector into the combustion chamber. Baby Swamps come with reconditioned nozzles and new O-rings. The R2 injectors are build for the daily driver who tows an occasional load.
Warranty will not be extended to failures caused by incorrect installation or application, modification, contamination, negligence or abuse. Make sure trapped air is purged from the high pressure system by running the vehicle hard for 20 minutes after a repair to avoid false codes. Industrial Injection remanufactures and calibrates Powerstroke injectors on site. Upon removal of the lube oil pump, inspect the front cover surface for gouging or deep scratching, inspect the oil pump for damage or wear. There is some overlap in the 1996-1999 model years due to different injectors being used in California spec vs. The high pressure oil pump reservoir retains some engine oil. If the pressure is the same on each cylinder head, the initial pressure difference is caused by the high pressure pump.
By 1999, 1 million Power Stroke equipped trucks had been delivered to dealerships. Screw the crankcase breather tool and adapter in the oil fill cap hole. Leakage through a porous casting would also be diagnosed as a consistent problem and should not be a case of intermittent leak down. Qty of 8 required per engine. The engine was based on the International T444E diesel.
Inspect rear main plate for oil leaks. Downpipe upgrades are highly recommended. A blown head gasket or porous cylinder wall may be possible, but will normally occur under circumstances such as evidence of engine overheating or a very high mileage engine that has not had proper coolant conditioning. The warranty does not extend to diagnostic time, incidental or consequential damages. It does not call for service action unless it is dripping. Low Pressure Suction Leaks If a leak on the suction side is present, engine temperature will most likely have little effect on oil aeration.
Note: Slight traces of oil are normal. Dieselogic is not responsible for damages caused by shipping. Another exhaust ground out area may be in the center of the box area if a fifth wheel has been installed. Replace the valve cover gasket and secure the injector via the metal clip. The voltage at the glow plug feed terminal may vary from 9 to 12 volts depending upon battery condition.
Fully balanced set with 25% nozzles. After each injector is built, they are tested to ensure quality and function. Test Procedure Inspect the air cleaner inlet and ducting to assure that it is mot blocked or collapsed. It is also capable of detecting right or left bank high side opens or shorts to ground. Note: Competition Nozzles are sold upon completion of race waiver. In addition, the engine features a single standard waste-gated turbocharger configuration See References 1-3. This number makes the part legal for use only on specific years, makes and models of vehicles.
Procedures This condition assumes that the reservoir was full when the engine start was attempted or when the engine started normally and would stall after 15 seconds of running. Fully balanced set with 25% nozzles. Excellent choice for a street performance truck. Moderately tap the injector into the seat with the rubber mallet until the mounting collar slides over the upper retaining bolt. If electrical loads exceed maximum alternator output normal with glow plug operation a below normal system voltage will be displayed.