In doing so, no representation of affiliation, association or the like is intended, unless otherwise stated. Covers the entire vehicle from front to back, its the same type of Manual that is used by Professional Mechanics to service or repair your motorcycle. Loosen the rear axle nut. Reassemble the fuel filter in the reverse order of re- moval. Engine has been disassembled for 5 years and it was assembled easily just by the great pictures and instructions…. Pour the fork oil from the outer tube.
Check the flange bolts for tightness. Remove the left engine guard bolt and left engine guard. Fork Adjustment Adjustments for Type of Track Hard-surfaced track Begin with the standard setting. Additional corrosion protec- kinks or other damage that may restrict throttle con- tion is offered by using Honda Dielectric Grease on trol in anyway. Remove the carburetor top bolts and carburetor top. Spark Plug Installation Cylinder Head Cover Installation Insert the feeler gauge right exhaust valve clearance Install the spark plug by hand until finger tight, then Remove the spark plug hole packing from the cylinder 0. .
Install the fuel filter in the fuel tank. Install the side covers, side cover bolts and collars. Refer to Suspension Adjustment Guidelines page 119. Then tie a plastic bag over the end of the silencer to prevent moisture from entering. Allow the air cleaner to dry thoroughly. Tighten the muffler B bolt and muffler A bolt. Then attach a piece of wire to the As you remove the camshaft holder assembly, the in- cam chain to prevent it from falling into the crankcase.
Place clean shop towels in the crankcase to keep the Remove the cylinder bolt and cylinder. I find both the content of cyclepedia online manuals and the back office support to be second to none. Apply oil to the threads and flange surface. Put the breather tube in the steering stem nut. Tighten the screw on the air cleaner connecting tube 7. Remove the holder screw, throttle stop screw holder, 22. The instructions found in this owner's manual are limited to adjustments of the shock assembly only.
Covers the entire vehicle from front to back, its the same type of Manual that is used by Professional Mechanics to service or repair your motorcycle. Remove the cam shaft holder assembly page 32. The color photos are sharp and clear, as well as superbly detailed. Production model years 2009 2010. Damper Oil Change Remove the fork cap from the fork damper.
Tighten the fork lower pinch bolts. Apply Honda Thread Lock or an equivalent to the threads. Change the main jet and slow jet as required. All repair procedures are covered. Hold the fork damper up side down for 10 minutes and drain the oil from the fork damper spring chamber. The Spark Plug didnt come out as easy as it should have.
Install the six clutch springs and bolts. When I looked at the plug- The treads looked real bad. Can I do this or should I start looking for a new cylinder head? Loosen the lock nuts and turn the adjusting bolt cleaned, lubricated, and adjusted before each outing. Install the engine oil filler cap. Remove the sub frame page 19.
Install the cylinder head cover page 38. Apply the recommended fork oil to the O- Insert both fork legs into the fork clamps. I have an old 1971 Z50 Honda Mini Trail just like the one on your youtube video. Fuel is metered by the main jet, jet needle and needle Fuel is metered by the slow jet and mixed with air from 2. A ity ethylene glycol based anti-freeze containing corro- coolant loss of 0. Measure the float level with the float tab just con- celerator pump cover. However, there are some unique atmospheric conditions or race day situations that may require additional adjustments.